Yude
Mechanical
Yude
Mechanical
Mining feeder is a kind of mechanical equipment used in mining, metallurgy, building materials, chemical industry, etc., which conveys lump, granular or powdery materials from storage bin or funnel to receiving equipment evenly and continuously. It plays a key role in the mining production process to ensure the stability and efficiency of material conveying.
Food and Agriculture
Like wheat, corn, soybeans and other grain crops, as well as some preliminary processing of agricultural by-products, in the grain processing, storage and other links, used to feed the material evenly into the cleaning, screening, drying and other equipment.
Chemical Raw Materials
Such as phosphate rock, salt ore and other chemical raw materials, in the chemical production process, these raw materials from the storage of uniform transportation to the reactor, pulverizer and other equipment.
Building Material
Sand and gravel aggregates (e.g. crushed stone, mechanism sand), cement raw materials (e.g. clay, shale), etc., are used in the production line of building materials to supply the materials uniformly to the subsequent crushing, grinding and other processes.
Coal
Raw coal and coal products after washing and other processing are fed evenly from storage silos to conveying equipment such as belt conveyors or crushing equipment in coal mines, coal preparation plants, thermal power plants and other places.
Ore
Such as iron ore, copper ore, gold ore, lead-zinc ore and other metal ores, as well as limestone, dolomite, quartzite and other non-metallic ores. In the mining and ore dressing plant, it is used to evenly transport the ore after blasting to the crusher and other subsequent equipment.
Components
Carrying and conveying components. Feed chute: directly carrying and conveying materials, its shape and size according to the actual application and material characteristics of the design, common trough type, tube type, etc.. The material is mostly wear-resistant steel to cope with the friction and impact of materials.
Vibration Generating Components: Vibration Motors / Electromagnetic Vibrators Vibrating Motor / Electromagnetic Vibrator is the power source of the feeder. The vibration motor generates the excitation force through its own rotation; the electromagnetic vibrator utilizes the principle of electromagnetic induction, and under the action of alternating current, it makes the iron core and armature to produce periodic suction and release, and then generates vibration. Spring Usually coil spring or plate spring, play the role of supporting the feeding trough and regulating the vibration. It can absorb and buffer the vibration energy to ensure that the feed chute vibrates stably according to the set amplitude and frequency.
Supporting and fixing components. Frame: It is used to support and fix the various parts of the feeder to ensure the stability of the equipment as a whole. The frame is generally made of welded or bolted steel sections with sufficient strength and rigidity.
Control Components. Controller: It controls the working state of the vibration motor or electromagnetic vibrator, and realizes the start, stop, speed regulation and other operations of the feeder. It can accurately control the feeding quantity by adjusting parameters such as current, voltage or frequency to meet the demands of different production processes. Electrical components including wires, cables, contactors, relays, etc., are responsible for transmitting and controlling electric energy to ensure the normal operation of the electrical system of the equipment.
Working Principle
Vibrating feeders mainly rely on the excitation force generated by the vibration source to work: . Take the common electromagnetic vibrating feeder as an example, the electromagnetic vibrator is composed of iron core, armature and coil. When the coil is energized with alternating current, an alternating magnetic field is generated, which produces periodic attractive and repulsive forces between the iron core and armature, thus driving the feed chute to vibrate. The material in the feeding trough is subject to this vibration, according to the parabolic trajectory is constantly thrown up and forward jumping movement, to achieve uniform, continuous feeding.
Vibrating Feeder
A Vibrating Feeder is a mechanical equipment used to transport and regulate the flow of bulk materials in industries such as mining, construction, metallurgy, and food processing. It operates using vibration to move materials along a trough or conveyor, ensuring a consistent and controlled feed to crushers, screens, or processing machinery.
YUDE Workshop Show
Workshop Production
Jaw Crusher Manufacturing Video
Jaw Crusher Spare Parts Show
YUDE Mining Spare Parts Show
Mining Equipment Spare Parts Display
Mining Spare Parts
Factory Production
Grain Processing
Used for conveying grain crops such as wheat, rice, corn, etc., and plays a role in grain storage and processing, such as conveying grain from the grain silo to cleaning equipment, milling machines, etc.
Machinery Manufacturing
In some machine shops, it is used to accurately convey materials such as small parts to machining equipment or assembly lines.
Building Materials Industry
In cement production, it is used to convey raw materials such as limestone and clay; in sand and gravel aggregate production, it conveys stone materials from the stockpile to the crusher for crushing and processing.
Chemical Industry
It is suitable for conveying all kinds of chemical raw materials and products, such as fertilizers, pigments, plastic granules, etc. It ensures the uniform supply of materials in the chemical production line.
Coal Industry
It can convey coal from the coal storage bin to the belt conveyor and other equipments to realize the continuous transportation of coal, which is commonly used in the wellhead of coal mine, coal processing plant and other places.
Metallurgical Industry
In metallurgical companies such as steel mills, it is used to transport raw materials such as iron ore and coke, as well as to transport finished products such as sintered ore to the next stage of processing.
Mining
It is used to discharge ore uniformly from the silo to provide continuous and stable feed for subsequent crushing, screening and other processes. For example, in open pit mines, the blasted ore is conveyed from the storage pile to the crusher.
Vibratory feeder does not vibrate after startup, what can I do to fix it?
Check the electrical line to see if there is a broken circuit, short circuit situation, to ensure that the power supply is normal power supply, repair line failure. Check whether the vibration motor or electromagnetic vibrator is damaged, can be detected by professional tools, if damaged, timely replacement. Verify whether the spring is installed correctly, with or without the phenomenon of jamming, to ensure that the spring can normally play the role of support and vibration regulation, to adjust or replace the problematic spring.
How to extend the service life of vibrating feeder?
Regularly do the maintenance of the equipment, such as checking the condition of each component before starting the machine every day, tightening the loose bolts in time, and cleaning up the sundries in the feeding trough. In accordance with the provisions of the vibration motor and other parts of the lubrication, choose the appropriate lubricant. Choose reliable quality of wearing parts for replacement, to avoid poor quality parts affect the performance of the equipment. Reasonable control of material particle size, to avoid excessive impact and wear of oversized materials on the equipment, while optimizing the operating parameters of the equipment according to the characteristics of the material.
Vibrating feeder feeding suddenly reduced, how to troubleshoot the cause?
First check whether the material inlet is blocked, clean up the blockage to ensure that the material enters smoothly. Then check whether the vibration motor is running normally, there is no phase, overload and other electrical faults, such as the need to repair the electrical system. Also review the controller settings, whether the misoperation changed the feeding volume parameters, if so, readjust. In addition, observe the wear of the feeding trough, if the wear is serious, the material sliding in the trough is blocked, the feeding trough should be repaired or replaced.
What is the excessive noise when the vibrating feeder is running?
It is possible that the connecting bolts of the equipment parts are loose, generating extra noise when vibrating, and it is necessary to stop the machine to tighten the bolts. It is also possible that the spring is seriously worn, losing the buffer effect, so that the vibration impact increases, should be replaced with a new spring. Furthermore, if the feed chute and material friction is intense, you can consider lining the feed chute with wear-resistant materials to reduce the friction noise, while checking whether the material particle size is too large, beyond the scope of application of the equipment, if it is too large need to pre-treat the material.
Vibrating feeder feeding uneven how to do?
Check whether the vibration motor or electromagnetic vibrator is working normally, such as whether the vibration frequency is stable and there is no failure. Secondly, check whether there is material accumulation and jamming phenomenon in the feeding trough, and clean it up in time. It is also necessary to confirm whether the spring is damaged or insufficient elasticity, which affects the vibration effect, if there is any problem, the spring should be replaced in time. In addition, adjust the controller parameters to optimize the vibration intensity and frequency to achieve uniform feeding.
Yude
Mechanical
Create the greatest value for customers
Provide the best quality products and services
86-139-3993-0123
sales@yd-crusher.com
Luoyang Luoxin Industrial Park, Henan,China
